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LogisticsUnited KingdomModern / Digital Business

Ocado runs its warehouses on AI digital twins

Ocado mirrors each fulfilment warehouse as a digital twin to test changes and optimise thousands of robots virtually before the real world.

Ocado United Kingdom 20,000+ employees Europe
Ocado
40% LESS
reported energy use of newer grid robots

The Business

Ocado mirrors each fulfilment warehouse as a digital twin to test changes and optimise thousands of robots virtually before the real world.

Ocado · Europe · 20,000+ employees.

Before AI

Optimising a live, robot-dense warehouse risked disruption and was hard to test safely.

What Changed

Ocado Intelligent Automation built digital twins fed by live data. Computer-vision pick arms and additively-manufactured bots continually improve.

The Result

Newer grid robots reported as 5x lighter and consuming around 40% less energy than previous generations.

Why this matters

Simulate first, then act.

Digital twins let any operations-heavy business test decisions safely before committing.

Warehouses, factories and logistics networks can trial change virtually — turning risky bets into measured experiments.

Technology Used

Digital twin + robotics
by Ocado Intelligent Automation

Used for:

SimulationRoboticsComputer vision

Source

Robotics 24/7
Reputable publication
How Ocado Intelligent Automation's OSRS manages fulfilment
Published: 2024
Read original case study

Results are reported by the identified source/company and have not necessarily been independently verified by AI YAI YAI.

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We only feature cases where AI materially changed a process, product, service or business model — not simply where someone started using an AI tool. Reported results are attributed to their source and not necessarily independently verified.

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